Showing posts with label Air Pollution Control. Show all posts
Showing posts with label Air Pollution Control. Show all posts

Friday, June 5, 2009

Noise Level Across Pressure Reducing Device For Different Pipe Wall Thickness

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Earlier post "Quick Estimation of Noise Level Across Pressure Reducing Device", discussion has been focused on estimation of Noise level across pressure reducing device i.e. control valve, pressure relief valve, restriction orifice, etc based on generated internal acoustic energy and transmission losses. The table presented in this post is typical wall thickness for Schedule STD. Increases in wall thickness (e) will results higher transmission loss and lower noise level is expected. Besides, magnitude of transmission loss is also depends to line diameter (D). How to relates transmission loss with wall thickness for different diameter ?



Noise Level Estimation

Noise level at 1 meter from a pressure reducing device can be estimated from Sound Power Level (PWL) as discussed in "Sound Power Level (PWL) Prediction from AIV Aspect". The Sound Power Level will be transmitted across the pipe wall and emitted to atmosphere. There will be noise correction when Sound power is transmitted across pipe wall (metal).

Noise level at 1 meter from a pressure reducing device,

L1m = PWL - LA

where
PWL = Sound Power Level (from Sound Power Level (PWL) Prediction)
LA = Noise correction (dB)

Noise Correction
The noise correction is subject to wall thickness and pipe size. Thicker wall will result higher noise correction. Following are sets of noise correction equation for different pipe size and wall thickness.

For Nominal Diameter equal to 750 (30 inches) and smaller,

LA = C3.e3 + C2.e2 + C1.e + C0 ......[1]

For Nominal Diameter 900 (36 inches) and above,

LA = C1.Ln (e) + C0 .....[2]

Where
e = Pipe wall thickness (mm)
C0, C1, C2, C3 = Parameters


Parameter for Noise Correction
Nom.Dia.
(Inch)
Eq.
C3C2
C1
C0
25
1
0.0580
-1.2556
11.6751
26.0942
50
1
0.0319
-0.8039
8.8155
25.7428
100
1
0.0070
-0.3107
5.6726
25.7582
150
1
0.0046
-0.2351
4.8724
24.2083
200
1
-0.0002
-0.0376
2.3897
31.0074
250
1
0.0023
-0.1395
3.1106
28.5213
300
1
0.0013
-0.0949
2.5482
29.9195
350
1
0.0012
-0.0858
2.4017
29.2649
450
1
0.0008
-0.0660
2.1185
30.5846
600
1
0.0003
-0.0371
1.5550
32.7016
750
1
0.0007
-0.0523
1.7118
31.1754
900
2
-
-
6.9521
27.3305
1050
2
-
-
10.4282
18.4957

Example
A pressure control valve (PV) passing 100,000 kg/h of gas with molecular weight (MW) of 22. The inlet condition is 87 barg and 50 degC and downstream pressure is about 7 barg. The pipe diameter is 18 inch with wall thickness of 9.53mm, estimate noise level at 1 m from PV.

PWL = 10 x Log [((87-7) / (87+1.01325))^3.6
x (100,000 / 3600)^2
x ((50+273.15)/22)^1.2]
+ 126.1

PWL = 167.5 dB

For 18 inches, equation [1] will be used.

LA = C3.e3 + C2.e2 + C1.e + C0
LA = 0.0008 x9.533 -0.0660x9.532 + 2.1185 x 9.53 + 30.5846
LA = 45.5 dB


Noise level at 1m,
L1m = PWL - LA
L1m = 167.5 - 45.5
L1m = 122 dBA

Related Topic

Tuesday, May 26, 2009

Quick Estimation of Noise Level Across Pressure Reducing Device

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Pressure reducing device such as control valve, pressure relief valve, restriction orifice, etc, there will be pressure drop and mass passing through these device, internal acoustic energy is generated and transmitted to downstream piping and potentially lead to severe piping excitation, vibration and stresses on downstream piping and potentially lead to fatigue failure. Internal acoustic energy transmitted along the pipe may also transmitted to through the pipe and emitted as Noise.

One of the common safety requirement is limit the noise level to 85 dBA (Noise level with A-weighted) in continuous exposure and 115 dBA during intermittent exposure. In earlier conceptual or Front End Engineering Design (FEED) stage, the noise level across pressure reducing device may be estimated to determine overall noise control philosophy. The following will present a simple method to estimate noise level generated at 1 meter from a pressure reducing device.

Noise Level Estimation
Noise level at 1 meter from a pressure reducing device can be estimated from Sound Power Level (PWL) as discussed in "Sound Power Level (PWL) Prediction from AIV Aspect". The Sound Power Level will be transmitted across the pipe wall and emitted to atmosphere. There will be noise correction when Sound power is transmitted across pipe wall (metal). The noise correction is subject to wall thickness. Thicker wall will result higher noise correction. Following are typical noise correction for pipe size and wall thickness.

Noise Correction
Nominal Dia.
(Inch)
Wall thickness
(mm)
Noise Correction
(dB)
25
3.38
54
50
3.91
50
100
6.02
50
150
7.12
49
200
8.18
48
250
9.3
47
300
9.53
47
350
9.53
46
450
9.53
46
600
9.53
45
750
9.53
43
900
9.53
43
1050
9.53
42

Noise level at 1 meter from a pressure reducing device,

L1m = PWL - LA

where
PWL = Sound Power Level (from Sound Power Level (PWL) Prediction)
LA = Noise correction from above table

Example
A pressure control valve (PV) passing 100,000 kg/h of gas with molecular weight (MW) of 22. The inlet condition is 87 barg and 50 degC and downstream pressure is about 7 barg. The pipe diameter is 18 inch with wall thickness of 9.53mm, estimate noise level at 1 m from PV.

PWL = 10 x Log [((87-7) / (87+1.01325))^3.6
x (100,000 / 3600)^2
x ((50+273.15)/22)^1.2]
+ 126.1

PWL = 167.5 dB

Noise level at 1m,
L1m = PWL - LA
L1m = 167.5 - 46
L1m = 121.5 dBA

As the noise level at 1m (normal trim) is 121.5 dBA, this is far too big from normal requirement. A low noise trim control valve may be considered and/or acoustic insulation to be provided.


Related Topic

Wednesday, May 30, 2007

Operation and Control of Azeotropic Distillation Column Sequences

Today, wanna to bring to you a thesis related to OPRATION AND CONTROL OF AZEOTROPIC DISTILLATION COLUMN...this document may be a bit acedemic but it may bring certain level of benifits to many of us (Chemical & Process Engineers)...Enjoy...
This document bring us something relates to
- a concept for the design of heterogeneous distillation columns under aspects of operability.
- a self-optimizing control concept is provided for a sequence of three homogeneous azeotropic distillation columns with two recycles (boundary separation scheme)
- a short cut method is developed to compare the performance of homogeneous and heterogeneous sequences based on the sum of the reboiler duties for identical equipment
Operation and Control of Azeotropic Distillation Column Sequences

A doctoral thesis from the Automatic Control Laboratory (IfA), Swiss Federal Institute of Technology (ETH) Z¨urich.
Jan Ulrich
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Saturday, May 26, 2007

OGT - Others FREE articles related to Amine & CO2...


Following earlier introduction to <<Optimized Gas Treating, Inc. (OGT) - Experts in CO2-Amine>>, there are some others FREE articles available on this site for download...Refer to below listing and relevant links...ENJOY...
By the way, if you know some good site related to Chemical & Process Engineering, (as you know, i am focusing on distillation recently) do recommend to me...i will crawl the website thoroughly...and let inform our lovely Chemical & Process Engineers...
Knowledge does not belongs to any of us but it belongs to ALL of US...Let Share It...I still believe the more you share, the more you will gain...

Post-combustion Capture of CO2
Treating High CO2 Gases with MDEA
Tray Hydraulic Operating Regimes and Selectivity
Upgrading Acid Gas Streams
Acid Gas Enrichment Part I: Maximizing Selectivity
Acid Gas Enrichment Part II: Maximizing Selectivity
Troubleshooting a Tail Gas Treater
Troubleshooting a Refinery Fuel Gas Treater
Troubleshooting Amine Plants
Simulator Provides Guidance for Increasing CO2 Slip in Gas Treating Applications
Eliminating Guess Work
How to Increase CO2 Slip
Effective Amine Technology
Effect of Heat-Stable Salts on Amine Absorber and Regenerator Performance
Are Your Simulation Amines too Clean?
Acid Gas Enrichment - Maximizing Selectivity

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